CERAMICS EQUIPMENT

CERAMICS EQUIPMENT

Plants

We propose line configurations to meet customer needs using TAKAHAMA INDUSTRY’s traditional technical expertise and wealth of experience.
"KAJISEKI" brand equipment, which boasts reliability and an impressive track record, is loved throughout the world, and has been shipped to 38 countries worldwide.

Ceramics manufacture

Our plants can manufacture ceramic products such as tableware, plant pots, and umbrella stands without the need for experienced engineers.

Clay feeder

De-airing extruder

Clay cutting and
feeding machine

Roller forming
machine

High-speed
leather-hard dryer

Primary hot air
generator

Primary transfer
machine

Edge finishing
machine

Secondary transfer
machine

Product conveyor

Roofing tile manufacture

Our plants can manufacture all kinds of roofing tile including J-shaped tiles, S-shaped tiles, F-shaped tiles, disaster prevention tiles, and accessory tiles fully-automatically and efficiently.

1.Box feeder

2.Roll crusher

3.Mixing pug mill

4.Screen feeder

5.Stockyard

6.Feeder

7.Vacuum-type
de-airing extruder

8.Clay cutter

9.Green body
distributor

10.Green body
feeder

11.Press molding
machine

12.Formed ware
loading unit and
greenware unloader

13.Fully-automatic
high-speed dryer

14.Auto chucker

15.Hanger line

16.Glazing machine

17.Greenware loading
unit

18.Tunnel kiln

19.Fired product
unloader

20.Fired product
inspection machine

21.4-layer stacker

22.4-layer binding
machine

23.Single-row
binding machine

24.Bound product
loader

25.Horizontal binding
machine

26.Vertical binding
machine

27.Shipping conveyor

Tile manufacture

Our plants can manufacture all kinds of tile including mosaic tiles, exterior wall tiles, interior wall tiles, and accessory tiles fully-automatically and efficiently.

Clay feeder

Mixing pug mill

Vacuum extrusion
forming machine

Chamfering machine

Clay cutter

Loading unit

Fully-automatic
high-speed dryer

Unloading unit

Setter loader

Sub-dryer

Roller hearth kiln

Setter unloader

Inspection machine

Binding machine

Packing

Shipping

Forming equipment

TAKAHAMA boasts forming equipment capable of handling ceramics and roofing tile product shapes, as well as equipment capable of meeting tight customer production schedules.

Stand-alone forming machine for tableware
This machine is ideal for high-mix low-volume production.
It is capable of both inner trowel and outer trowel production.
It performs forming using the arc slide method or NC method. Arc slide method: Minute roller head movements are realized
                                      with a slide mechanism.
 NC method: Adjustments can be made easily by anyone
                           simply by entering numerical values.
The UR50 has been exported to and is used in more than 30 countries, and is a highly-reliable cam type roller machine.

Stand-alone forming machine for tableware
This machine is ideal for high-mix low-volume production. It is capable of both inner trowel and outer trowel production. It performs forming using the arc slide method or NC method.
Arc slide method:
Minute roller head movements are realized with a slide mechanism.

NC method:
Adjustments can be made easily by anyone simply by entering numerical values.
The UR50 has been exported to and is used in more than 30 countries, and is a highly-reliable cam type roller machine.

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Fully-automatic manufacturing system for tableware
This system performs a series of processes from clay feeding to forming, drying, and edge shaping. The equipment is both compact and labor-saving. The machines that make up the system can be selected to meet customer requirements.

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Press for roofing tiles
This press is capable of forming all kinds of product shapes and meeting tight customer production schedules. Types include a hydraulic type, cam type, crank type, and screw type.

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Feeding, mixing, and pulverizing equipment

TAKAHAMA boasts a range of equipment for feeding, mixing, and pulverizing that is necessary for mixing raw materials.

Feeders
Our feeders can supply fixed quantities at set feedrate. The machine can be selected based on whether the raw material is solid or powder, etc. They can be installed both indoors and outdoors.

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Mixers
A 2-axis mechanism is used to mix raw material continuously while maintaining a stable mixing condition. Water can also be added to adjust the moisture. An open type, closed type, or vacuum type can be selected depending on the raw material and purpose.

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Roll crusher
This machine pulverizes small stones and rocky soil contained in original soil by rotating 2 rollers.

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Super roller mills
TAKAHAMA’s supper roller mills offer a level of pulverizing and processing capability several times greater than that of the roll crusher, and the model can be selected to suit the raw material, capability, or application.

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Screen feeder
“Peculiarities” inherent in original sand can be removed by pushing mixed original sand from a mesh. Foreign material is then eliminated at the next process.

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De-airing extruders, extruders

Raw material has various characteristics, and there are various methods of extrusion to suit the material.
TAKAHAMA offers a lineup of different extruders for different materials.

Applications: Ceramics, roofing tiles, tiles, bricks,
plant pots, insulators, honeycomb

Large machines
Our HEM type is a vacuum-type de-airing extruder ideal for the extrusion of relatively standard raw material (clay). The arm shaft has a 2-axis mixing process.
The JET type is more rigid than the HEM type, and is a high-pressure extrusion machine capable of extruding hard original sand.

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Medium-sized machines
Our PEM type machine has a completely stainless steel type to ensure that the parts that come into contact with raw material do not rust. We also have a special double screen type to fragment the raw material. Our MEX type is a medium-sized version of the large JET type. Our SK type is a medium-sized version of the HEM type.

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Compact machines
Our compact machines are perfect for small-lot production. The raw material filling area has a 2-axis construction, and the section after vacuum deaeration has a single-axis extrusion construction. These machines are best suited to the small quantity production of various raw materials and for test purposes. The machines are equipped with a single auger with shaft that can be removed for easy cleaning. We also offer a completely stainless steel type.

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Test machine
TAKAHAMA offers a high-pressure extruder developed for testing. The parts that come into contact with raw material are made completely of stainless steel, and there is a single auger with shaft that can be removed for easy cleaning. The jacket is capable of both heating and cooling.

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High-pressure machine
This high-pressure extruder is ideally suited to extrusion for fine ceramics which require precision such as insulators and honeycomb. The parts that come into contact with raw material are made completely of stainless steel, and the jacket is capable of both heating and cooling. We also offer a vertical type machine which may be used depending on the product conditions after extrusion.

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Drying equipment

TAKAHAMA designs and manufactures drying equipment to suit conditions such as production capacity, product type, and installation space.

Tunnels
TAKAHAMA uses a robot system for loading and unloading, and humidity is controlled at the PC.

Batch
This space-saving machine is perfect for high-mix low-volume production, and humidity is controlled at the PC.

Transfer robots

TAKAHAMA designs and manufactures transfer robots to suit conditions such as production capacity, product type, and installation space.

Sagger loading machine
This machine is used to supply saggers for baking finished products to a loading unit. The machine can be installed in the minimum of space, and can be configured flexibly to suit various types of production. TAKAHAMA designs and manufactures these machines for both general-purpose and special-purpose needs.

Palletizing robot
The heavy labor required for loading is performed by a robot.

Glazing robot
The glazing work that has until not been performed manually by craftsmen is now reproduced with a robot. This ensures uniform glazing, and offers a solution to labor shortages.

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